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Alumina Ceramic Ring Manufacturer | Precision Seals & Washers

خاتم السيراميك/سيراميك الألومينا (آل₂O₃)/

حلقات سيراميك الألومينا عالية الأداء & حلقات الختم الدقيقة

Precision Machining Capabilities (التسامح)

Feature Standard Tolerance (As-Fired) Precision Ground Tolerance Standard Compliance
Outer Diameter (OD) ± 1.5% ± 0.005 مم ISO 2768-m / Custom
Inner Diameter (ID) ± 1.5% ± 0.005 مم ISO 2768-m / Custom
Thickness / Length ± 0.1 مم ± 0.01 مم ISO 2768-m
التسطيح 0.05 مم < 2 Light Bands -
خشونة السطح (رع) 0.8 - 1.2 µm 0.05 - 0.2 µm (Polished) ASME B46.1
Concentricity 0.1 مم 0.01 مم GD&T Specs

  • Product Details
  • Frequently Asked Questions
  • Technical Specifications & Capabilities
  • Industry Applications

Polished Alumina Ceramic Seal Ring with chamfered edges.

High-Performance Alumina Ceramic Ring & Precision Seal Solutions

At JiFeng Ceramics, we don’t just manufacture ceramic components; we engineer the critical Alumina Ceramic Ring solutions that power the heart of your machinery. Whether you require a robust mechanical seal face for a slurry pump or an ultra-pure insulating washer for semiconductor wafer handling, our Alumina Ceramic Ring products are fabricated to exceed the rigorous demands of modern industry.

Based on our advanced Cold Isostatic Pressing (CIP) and precision CNC Diamond Grinding capabilities, we deliver an Alumina Ceramic Ring that offers superior dimensional stability, chemical inertness, and exceptional tribological performance compared to metal alternatives.

The JiFeng Alumina Ceramic Ring Advantage

Our product range covers everything from standard flat washers to complex geometries. When you choose a JiFeng Alumina Ceramic Ring, you benefit from:

  • Custom Stepped & Grooved Designs: As seen in our portfolio, we specialize in manufacturing each Alumina Ceramic Ring with stepped shoulders (T-shape), internal grooves, and chamfered edges to fit unique housing assemblies perfectly.

  • Mirror-Like Surface Finish: For sealing applications, surface topography is critical. We achieve flatness measured in Helium Light Bands and surface roughness values as fine as Ra 0.1µm (N3 Grade), ensuring hermetic sealing for gas and liquid systems.

  • Material Purity Options: Choose from 95% Alumina for cost-effective wear protection or 99.5% – 99.8% High-Purity Alumina for applications requiring high dielectric strength (>15 كيلو فولت / مم).

Technical Specifications

Material Data Sheet: Sintered Alumina (آل₂O₃)

Property Unit JFA-95 (95% آل₂O₃) JFA-99 (99% آل₂O₃) JFA-995 (99.5% آل₂O₃) Test Standard
Primary Application Wear Parts / Electrical Chemical / Seals أشباه الموصلات / Vacuum
كثافة g/cm³ 3.65 3.85 3.90 ASTM C373
Water Absorption % 0.00 (Impervious) 0.00 0.00 ASTM C373
Vickers Hardness (الجهد العالي 0.5) المعدل التراكمي 12.5 16.5 18.0 ASTM E384
Flexural Strength (MOR) MPa 300 350 380 ASTM F417
Compressive Strength MPa 2,100 2,500 2,600 ASTM C773
Max. Working Temperature درجة مئوية 1,450 1,600 1,650
الموصلية الحرارية (20درجة مئوية) W/m·K 20 28 32 ASTM C408
Dielectric Strength كيلو فولت / مم 10 15 17 ASTM D116

التطبيقات & Industry Solutions

1. Fluid Handling & Pumps (Mechanical Seals)

  • Problem: In slurry pumps or petrochemical valves, sand and corrosive fluids destroy metal seals in days.

  • Solution: JiFeng Alumina Ceramic Rings serve as the stationary seat in mechanical seals. Paired with a Carbon Graphite or Silicon Carbide rotary face, they form a tribological pair that withstands abrasive friction for thousands of hours.

  • Benefit: Reduces pump downtime and maintenance costs by up to 60%.

2. Automotive Water Pumps

  • Application: Our rings are widely used in automotive cooling systems. The material’s high thermal shock resistance and low friction coefficient ensure the water pump operates silently and reliably over the vehicle’s lifespan (150,000+ km).

3. أشباه الموصلات & Vacuum Equipment

  • Application: 99.5% Alumina rings act as insulating spacers و vacuum feedthroughs.

  • Why Alumina? Unlike polymers, alumina does not outgas in high vacuum. Its high dielectric strength isolates high-voltage components effectively, ensuring process purity.

4. Textile & Wire Drawing

  • Application: Eyelets and guide rings.

  • Feature: OurDiamond Polishedsurface finish protects delicate fibers from snagging or breaking, even at high production speeds.

Ready to upgrade your components? Contact JiFeng Ceramics Today for a custom quote on your Alumina Ceramic Ring requirements.

Q1: Can you manufacture custom alumina rings with complex geometries like steps or grooves? أ: Yes, absolutely. Approximately 80% of our production is custom-engineered. We utilize CNC Green Machining (before firing) to create complex features like steps, counterbores, and threads efficiently. For tight tolerances, we perform Diamond Grinding after sintering. Please send your drawings (STEP, IGES, PDF) for a technical evaluation.

Q2: How does Alumina compare to Zirconia or Silicon Carbide for seal rings? أ:

  • الألومينا (آل₂O₃): The most cost-effective solution. Excellent for general wear, corrosion, and electrical insulation. Best for high-volume automotive or appliance seals.

  • كربيد السيليكون (كربيد كربيد): Harder and conducts heat better than alumina. Recommended for applications with extreme thermal shock or dry-running risks.

  • زركونيا (زرو₂): Extremely tough (crack resistant) but softer than Alumina. Best for applications involving high impact.

  • JiFeng Recommendation: For standard chemical and wear applications, start with Alumina. If thermal failure occurs, upgrade to our SiC rings.

Q3: What are your packaging standards for export? أ: We understand ceramics are fragile. We employ a rigorous "Box-in-Box" packaging method. Small precision rings are vacuum-packed on plastic trays to prevent movement. These are placed in inner boxes with foam, which are then floated in a larger outer carton filled with biodegradable peanuts or high-density foam. For heavy shipments, we use fumigation-free wooden crates.

Q4: Do you provide material certification? أ: Yes. Every shipment from JiFeng Ceramics includes a comprehensive Certificate of Analysis (COA). This document verifies the material chemistry (purity), density, and dimensional inspection results against your specifications.

We offer industry-leading precision for demanding applications. Below are our verified machining capabilities:

Feature Standard Industry Spec Jifeng Precision Capability
Material Purity 95% - 99%

99% - 99.9% (Nano-powder technology)

Roundness / Cylindricity 0.01 مم

0.002 مم

التسطيح 0.01 مم

0.001 مم (For thickness < 0.1مم)

Parallelism 0.02 مم

0.001 مم

Surface Finish (رع) رع 0.8

رع 0.1 (Mirror Polish)

Min. Hole Diameter 1.0 مم

0.2 مم

Min. Thickness 0.5 مم

0.1 مم

Note: We support custom dimensions based on your technical drawings (CAD/PDF).

Our Alumina Ceramic Rings are trusted by global clients in critical industries:

  • Fluid Control & Pumps: High-durability Ceramic Plungers و Mechanical Seal Faces for dosing pumps and industrial filling systems (Compatible with CIP-SIP sterilization).

  • Semiconductor Equipment: Precision insulating washers و vacuum chuck components requiring high dielectric strength and cleanliness.

  • Textile Machinery: Wear-resistant eyelets, thread guides, و rollers that withstand high-speed yarn friction without damaging the fiber.

  • Instrumentation: Spacer rings and bushings for analytical devices requiring zero thermal expansion interference.

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