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Alumina Ceramic Ring Manufacturer | Precision Seals & Washers

خاتم السيراميك/سيراميك الألومينا (آل₂O₃)/

حلقات سيراميك الألومينا عالية الأداء & حلقات الختم الدقيقة

Precision Machining Capabilities (التسامح)

FeatureStandard Tolerance (As-Fired)Precision Ground ToleranceStandard Compliance
Outer Diameter (OD)± 1.5%± 0.005 ممISO 2768-m / Custom
Inner Diameter (ID)± 1.5%± 0.005 ممISO 2768-m / Custom
Thickness / Length± 0.1 مم± 0.01 ممISO 2768-m
التسطيح0.05 مم< 2 Light Bands-
خشونة السطح (رع)0.8 - 1.2 µm0.05 - 0.2 µm (Polished)ASME B46.1
Concentricity0.1 مم0.01 ممGD&T Specs

  • Product Details
  • الأسئلة المتداولة
  • Technical Specifications & Capabilities
  • Industry Applications

Polished Alumina Ceramic Seal Ring with chamfered edges.

High-Performance Alumina Ceramic Ring & Precision Seal Solutions

At JiFeng Ceramics, we don’t just manufacture ceramic components; we engineer the critical Alumina Ceramic Ring solutions that power the heart of your machinery. Whether you require a robust mechanical seal face for a slurry pump or an ultra-pure insulating washer for semiconductor wafer handling, our Alumina Ceramic Ring products are fabricated to exceed the rigorous demands of modern industry.

Based on our advanced Cold Isostatic Pressing (CIP) and precision CNC Diamond Grinding capabilities, we deliver an Alumina Ceramic Ring that offers superior dimensional stability, chemical inertness, and exceptional tribological performance compared to metal alternatives.

The JiFeng Alumina Ceramic Ring Advantage

Our product range covers everything from standard flat washers to complex geometries. When you choose a JiFeng Alumina Ceramic Ring, you benefit from:

  • Custom Stepped & Grooved Designs: As seen in our portfolio, we specialize in manufacturing each Alumina Ceramic Ring with stepped shoulders (T-shape), internal grooves, and chamfered edges to fit unique housing assemblies perfectly.

  • Mirror-Like Surface Finish: For sealing applications, surface topography is critical. We achieve flatness measured in Helium Light Bands and surface roughness values as fine as Ra 0.1µm (N3 Grade), ensuring hermetic sealing for gas and liquid systems.

  • Material Purity Options: Choose from 95% Alumina for cost-effective wear protection or 99.5% – 99.8% High-Purity Alumina for applications requiring high dielectric strength (>15 كيلو فولت / مم).

Technical Specifications

Material Data Sheet: Sintered Alumina (آل₂O₃)

ملكيةوحدةJFA-95 (95% آل₂O₃)JFA-99 (99% آل₂O₃)JFA-995 (99.5% آل₂O₃)Test Standard
التطبيق الأساسيWear Parts / ElectricalChemical / Sealsأشباه الموصلات / Vacuum
كثافةجم/سم3≥ 3.65≥ 3.85≥ 3.90ASTM C373
Water Absorption%0.00 (Impervious)0.000.00ASTM C373
صلابة فيكرز (الجهد العالي 0.5)المعدل التراكمي12.516.518.0ASTM E384
قوة العاطفة (MOR)MPa300350380ASTM F417
قوة ضاغطةMPa2,1002,5002,600ASTM C773
Max. Working Temperatureدرجة مئوية1,4501,6001,650
الموصلية الحرارية (20درجة مئوية)W/m·K202832ASTM C408
قوة عازلةكيلو فولت / مم101517ASTM D116

التطبيقات & Industry Solutions

1. Fluid Handling & Pumps (Mechanical Seals)

  • Problem: In slurry pumps or petrochemical valves, sand and corrosive fluids destroy metal seals in days.

  • Solution: JiFeng Alumina Ceramic Rings serve as the stationary seat in mechanical seals. Paired with a Carbon Graphite or Silicon Carbide rotary face, they form a tribological pair that withstands abrasive friction for thousands of hours.

  • Benefit: Reduces pump downtime and maintenance costs by up to 60%.

2. Automotive Water Pumps

  • Application: Our rings are widely used in automotive cooling systems. The material’s high thermal shock resistance and low friction coefficient ensure the water pump operates silently and reliably over the vehicle’s lifespan (150,000+ km).

3. أشباه الموصلات & Vacuum Equipment

  • Application: 99.5% Alumina rings act as insulating spacers و vacuum feedthroughs.

  • Why Alumina? Unlike polymers, alumina does not outgas in high vacuum. Its high dielectric strength isolates high-voltage components effectively, ensuring process purity.

4. Textile & Wire Drawing

  • Application: Eyelets and guide rings.

  • Feature: ملكنا “Diamond Polishedsurface finish protects delicate fibers from snagging or breaking, even at high production speeds.

Ready to upgrade your components? Contact JiFeng Ceramics Today for a custom quote on your Alumina Ceramic Ring requirements.

Q1: Can you manufacture custom alumina rings with complex geometries like steps or grooves? أ: نعم, absolutely. Approximately 80% of our production is custom-engineered. We utilize CNC Green Machining (before firing) to create complex features like steps, counterbores, and threads efficiently. For tight tolerances, we perform Diamond Grinding after sintering. Please send your drawings (STEP, IGES, PDF) for a technical evaluation.

Q2: How does Alumina compare to Zirconia or Silicon Carbide for seal rings? أ:

  • الألومينا (آل₂O₃): The most cost-effective solution. Excellent for general wear, corrosion, and electrical insulation. Best for high-volume automotive or appliance seals.

  • كربيد السيليكون (كربيد كربيد): Harder and conducts heat better than alumina. Recommended for applications with extreme thermal shock or dry-running risks.

  • زركونيا (زرو₂): Extremely tough (crack resistant) but softer than Alumina. Best for applications involving high impact.

  • JiFeng Recommendation: For standard chemical and wear applications, start with Alumina. If thermal failure occurs, upgrade to our SiC rings.

Q3: What are your packaging standards for export? أ: We understand ceramics are fragile. We employ a rigorous "Box-in-Box" packaging method. Small precision rings are vacuum-packed on plastic trays to prevent movement. These are placed in inner boxes with foam, which are then floated in a larger outer carton filled with biodegradable peanuts or high-density foam. For heavy shipments, we use fumigation-free wooden crates.

Q4: Do you provide material certification? أ: نعم. Every shipment from JiFeng Ceramics includes a comprehensive Certificate of Analysis (COA). This document verifies the material chemistry (purity), density, and dimensional inspection results against your specifications.

We offer industry-leading precision for demanding applications. Below are our verified machining capabilities:

FeatureStandard Industry SpecJifeng Precision Capability
Material Purity95% - 99%

99% - 99.9% (Nano-powder technology)

Roundness / Cylindricity0.01 مم

0.002 مم

التسطيح0.01 مم

0.001 مم (For thickness < 0.1مم)

Parallelism0.02 مم

0.001 مم

Surface Finish (رع)رع 0.8

رع 0.1 (Mirror Polish)

Min. Hole Diameter1.0 مم

0.2 مم

Min. Thickness0.5 مم

0.1 مم

Note: We support custom dimensions based on your technical drawings (CAD/PDF).

Our Alumina Ceramic Rings are trusted by global clients in critical industries:

  • Fluid Control & Pumps: High-durability Ceramic Plungers و Mechanical Seal Faces for dosing pumps and industrial filling systems (Compatible with CIP-SIP sterilization).

  • Semiconductor Equipment: دقة insulating washers و vacuum chuck components requiring high dielectric strength and cleanliness.

  • Textile Machinery: Wear-resistant eyelets, thread guides, و rollers that withstand high-speed yarn friction without damaging the fiber.

  • Instrumentation: Spacer rings and bushings for analytical devices requiring zero thermal expansion interference.

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