吉峰陶磁器
95% アルミナセラミック: 高性能アプリケーション向けの多用途な工業用セラミック
In the industrial ceramic family, alumina ceramic stands out as one of the most widely used and core materials, thanks to its excellent comprehensive performance and cost-effectiveness. Specifically, 95% alumina ceramic strikes a perfect balance between performance and cost, making it the preferred choice for numerous industrial sectors.
Durable, Cost-Effective Engineering Ceramic for Diverse Industrial Sectors
I. Material Overview: What is Alumina Ceramic?
Alumina ceramic is a special ceramic material with aluminum oxide (Al₂O₃) as the main crystalline phase. It is classified into multiple grades based on purity (e.g., 95%, 99%, 99.5%), among which 95% alumina ceramic is the most widely used engineering ceramic.
Composed of 95% alumina and approximately 5% other oxide additives (such as SiO₂ and CaO), these additives facilitate the formation of a denser, stronger microstructure during sintering at 1600-1650°C. Compared to higher-purity 99% alumina ceramic, 95% alumina retains excellent performance while offering greater cost advantages, delivering exceptional value for money.
II. Core Properties & Performance Advantages
95% alumina ceramic integrates multiple outstanding properties to meet the demands of harsh industrial applications:
Superior Mechanical Performance
- High Hardness & Wear Resistance: Vickers hardness reaches 1450-1600 HV (second only to diamond), effectively resisting various types of wear and significantly extending equipment lifespan.
- High Strength: Excellent flexural strength to withstand heavy mechanical loads.
- High Compressive Strength: Capable of bearing extreme pressure, ideal for heavy machinery and sealing components.
Excellent Electrical Insulation
Boasting a volume resistivity of over 10¹⁴ Ω·cm at 20°C and high dielectric strength, it is an ideal material for electronic insulation and circuit substrates, ensuring stable operation of electronic devices under high voltage.
Reliable Thermal Performance
- High Temperature Resistance: Sustains long-term use at temperatures above 1200°C in air, with short-term resistance to higher temperatures.
- Thermal Stability: Moderate thermal conductivity, low thermal expansion coefficient, and good thermal shock resistance.
Outstanding Chemical Corrosion Resistance
Resists erosion from most acids, アルカリ, and organic solvents (except hydrofluoric acid and hot concentrated alkalis), suitable for corrosive environments in chemical, 医学, and other industries.
III. Product Series & Performance Comparison
Beyond the classic 95% alumina ceramic, we offer a full range of alumina ceramic solutions to meet higher requirements across diverse applications. The table below compares key performance parameters of our selected alumina products, showcasing the performance gradient with increasing purity:
| 財産 | ユニット | A-100 (97% Al₂O₃) | A-200 (99.5% Al₂O₃) | A-300 (99.7% Al₂O₃) |
|---|---|---|---|---|
| 密度 | g/cm3 | 3.75 | 3.9 | 3.92 |
| 曲げ強度 | MPa | 280 | 320 | 370 |
| ビッカース硬さ | HV1 | 1450 | 1550 | 1600 |
| 熱伝導率 | W/m·K | 25 | 32 | 32 |
| Maximum Service Temperature (Air) | ℃ | 1200 | 1400 | 1650 |
As shown, hardness, strength, thermal conductivity, and high-temperature resistance improve with increasing alumina purity. Customers can select the optimal grade based on their product’s performance, lifespan, and cost requirements.
IV. Wide-Ranging Applications
95% alumina ceramic is used across nearly all industrial sectors, including:
Electrical & Electronic Industry
- Applications: Circuit substrates, 絶縁体, semiconductor packaging, spark plug insulators.
- Advantages: Leverages excellent insulation, moderate thermal conductivity, and hermeticity.
Mechanical & Wear-Resistant Applications
- Applications: Sealing rings, ブッシング, バルブコンポーネント, sandblasting nozzles, textile ceramic guides.
- Advantages: Outperforms metal parts with high hardness, 耐摩耗性, 耐食性, ensuring longer service life.
Chemical & Medical Fields
- Applications: Chemical pump liners, laboratory crucibles, mortars, wear-resistant components for artificial joints.
- Advantages: Biologically inert, corrosion-resistant, and non-toxic.
High-Temperature Industrial Sector
- Applications: Furnace tubes, thermocouple protection tubes, 耐火物支持体, glass melting components.
- Advantages: Exceptional high-temperature resistance and thermal shock resistance.
V. Conclusion
Whether you need cost-effective 95% alumina ceramic or high-purity 99.7% alumina for extreme performance, we provide professional material solutions and precision ceramic component manufacturing. Our advanced ceramic technologies help customers enhance product performance and reduce overall costs.
Contact us today for expert technical consultation and select the perfect ceramic material for your project!
