先端セラミック材料 – 特性, 種類と産業用途

Advanced ceramics materials, also referred to as technical ceramic materials are high-performance, engineered materials designed to withstand the harshest industrial conditions. As compared to conventional ceramics, metals and polymers, advanced ceramics materials provide superior strength in terms of mechanical as well as durability, thermal stabilities and electrical efficiency.

Due to these remarkable characteristics, advanced ceramic material products are extensively utilized in a variety of areas, and ceramic materials applications include industries like aerospace, 半導体製造, 医療機器, electronics as well as energy and industrial wear applications.

アドバンストセラミックス材料とは?

Advanced ceramic material is a non-organic, non-metallic material that is specially developed and processed to attain precise mechanical, thermal electronic, and chemical performances. Contrary to conventional ceramics utilized in household or construction products, technical ceramic material is made with strict quality control in order to ensure that it meets the highest standards of technology.

The benefits for advanced ceramic materials are:

Extraordinary toughness and wear resistance
Stability at high temperatures and resistance to thermal shock
Excellent resistance to chemical and corrosion
Functional conductivity or electrical insulation
Long-lasting service life in extreme environments

These attributes These characteristics make advanced ceramics materials the ideal option when conventional materials fail. They can also widen the scope of ceramic materials applications in the high-end fields of industrial production.

Classification of Ceramic Materials

Jifeng Ceramics specializes in high-performance advanced ceramics materials specifically designed for high-precision industrial applications. Our product categories comprise zirconia, アルミナ, aluminum nitride, silicon carbide as well as silicon carbide each designed to have extraordinary durability and thermal stability, as well as resistance to corrosion, as well as electrical insulation.

We offer high-purity ceramic powders, structural components machined and large-sized substrates. We also offer transparent ceramics, as well as customized precision parts. These advanced ceramic material products provide high-quality performance in semiconductors electronic, 航空宇宙, medical and energy, as well as automotive, and textile machinery areas. In-house R&D and precision processing and full chain quality monitoring Our solutions for materials combine the highest quality and consistency, with ultra-high precision in dimensional measurement, and a high degree of customization ability to meet the highest technical needs and improve ceramic materials for a variety of situations.

酸化物セラミックス	非酸化物セラミックス	Ceramic Matrix Composites (CMC)	機能性セラミックス
アルミナ (アル₂○₃)	炭化ケイ素 (SiC)	CMC Components	圧電セラミックス
ジルコニア (ZrO₂)	窒化ケイ素 (Si₃N₄)	Reinforced Ceramics	Bioceramics
	Boron Nitride (BN)		誘電体セラミックス
	窒化アルミニウム (AlN)

Ceramics Material Performance Table

Item	ユニット	アルミナ				ジルコニア					SiC	窒化ケイ素
Grade	—	A100	A200	A300	AZ100	Z100	Z200	Z300	ZM100	ZB100	SC200	SN200	SN300	SN1000
材料	—	Al₂O₃ 97%	Al₂O₃ 99.5%	Al₂O₃ 99.7%	Al₂O₃–ZrO₂	ZrO₂–Y₂O₃	ZrO₂–Y₂O₃	ZrO₂–Y₂O₃	ZrO₂–Y₂O₃	ZrO₂–Y₂O₃	SiC	Si₃N₄	Si₃N₄	Si₃N₄
色	—	ホワイトアイボリー	白	Ivory white	白	白	白	白	Yellow	Blue	Black	Gray black	Gray black	Yellow
密度	g/cm3	3.75	3.9	3.92	4.2	6.0	6.03	6.04	5.7	6.03	3.15	3.2	3.2	3.2
曲げ強度	MPa	280	320	370	480	900	950	1100	450	1100	400	680	850	750
圧縮強度	MPa	2250	2300	2450	2700	2100	2200	2300	1600	2300	2000	3000	3800	3000
Young’s Modulus	GPa	330	370	380	350	200	210	220	210	220	430	290	300	300
破壊靱性	MPa·m¹ᐟ²	3.0	4.0	4.5	5.5	9.0	—	9.0	5.5	7.0	—	6.0	7.0	7.5
ポアソン比	—	0.23	0.22	0.22	0.24	0.30	0.30	0.30	0.30	0.30	0.16	0.28	0.28	0.28
Hardness HRA	HRA	90	91	91	91	89	90	90	88	90	93	91.5	92	92
ビッカース硬さ	HV1	1450	1550	1600	1600	1250	1450	1450	1240	1450	2100	1600	1650	1650
熱膨張係数	10⁻⁶ K⁻¹	7.1	6.8	6.8	9.2	10.0	10.0	10.0	10.0	10.0	4.5	3.2	3.2	3.2
熱伝導率	W/(m·K)	25	32	32	8	3	3	3	3	3	100	26	40	70
耐熱衝撃性	ΔT, ℃	200	220	220	470	400	400	400	—	400	400	600	800	800
最高使用温度. (酸化する)	℃	1200	1400	1650	1000	1000	1000	1000	850	1000	1400	1000	1300	1300
最高使用温度. (Reducing/Inert)	℃	1200	1400	1700	1000	1000	1000	1000	850	1000	1650	1200	1400	1400
体積抵抗率 (20 ℃)	ああ・cm	10¹⁴	10¹⁵	10¹⁵	10¹⁴	10¹³	10¹²	10¹²	5×10¹³	10¹²	10⁵	10¹⁴	10¹⁴	10¹⁴
絶縁耐力	kV/mm	16	20	22	16.5	19	15	17	19	17	0	10	12	16
誘電率 (1 MHz)	—	11.5	11.0	10.0	11.0	28	30	30	27	30	—	12	11	10
誘電損失角 (20 ℃, 1 MHz)	tan δ	3×10⁻³	1×10⁻³	1×10⁻³	2×10⁻² (9 GHz)	2×10⁻³	2×10⁻³	2×10⁻³	2×10⁻³ (1 GHz)	2×10⁻³	—	4×10⁻³ (1 GHz)	5×10⁻³ (1 GHz)	3×10⁻³ (1 GHz)

セラミックス材料の産業応用

半導体 & エレクトロニクス

Advanced ceramic materials serve as essential insulation substrates as well as high-precision wafer handling components. Their outstanding thermal conductivity as well as electrical resistivity allow for effective heat control in microchips with high performance as well as sensitive electronic circuits. This is among the most important applications of ceramic materials.

航空宇宙 & 航空

Ceramics that are technical are crucial for the creation of structures that are lightweight and high-temperature like turbine blades or heat shields. They can withstand extreme temperatures and oxidation, dramatically improving the performance of engines as well as safety in flight, and also expanding the design and layout of advanced ceramics materials.

医療機器

Due to their high biocompatibility high-tech ceramic products are used extensively in dental implants, orthopedic prosthetics, as well as high-quality surgical instruments. They provide high wear resistance and stability in the body’s environment which makes them an essential part of ceramic material applications.

産業用摩耗部品

Engineered advanced ceramic materials such as valves, シール, とノズル, provide exceptional performance against friction and high pressure. Their hardness is extremely high, which significantly increases the life of equipment, while reducing the cost of maintenance in highly industrial processes.

エネルギー & 化学工業

These materials are indispensable for handling aggressive chemicals at elevated temperatures. Ceramic liners and membranes offer unmatched corrosion resistance, ensuring the structural integrity and reliability of critical energy production infrastructure.