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Alumina Ceramic Ring Manufacturer | Precision Seals & Washers

Керамическое кольцо/глиноземная керамика (Al₂O₃)/

Высокопроизводительные керамические кольца из глинозема & Прецизионные уплотнительные кольца

Возможности точной обработки (Допуски)

ОсобенностьStandard Tolerance (Как выстрелено)Precision Ground ToleranceStandard Compliance
Outer Diameter (ИЗ)± 1.5%± 0.005 ммISO 2768-m / Custom
Inner Diameter (ИДЕНТИФИКАТОР)± 1.5%± 0.005 ммISO 2768-m / Custom
Thickness / Length± 0.1 мм± 0.01 ммISO 2768-m
Плоскостность0.05 мм< 2 Световые полосы-
Шероховатость поверхности (Ра)0.8 - 1.2 мкм0.05 - 0.2 мкм (Полированный)ASME B46.1
Concentricity0.1 мм0.01 ммGD&T Specs

  • Подробная информация о продукте
  • Часто задаваемые вопросы
  • Technical Specifications & Capabilities
  • Industry Applications

Polished Alumina Ceramic Seal Ring with chamfered edges.

High-Performance Alumina Ceramic Ring & Precision Seal Solutions

At JiFeng Ceramics, we don’t just manufacture ceramic components; we engineer the critical Alumina Ceramic Ring solutions that power the heart of your machinery. Whether you require a robust mechanical seal face for a slurry pump or an ultra-pure insulating washer for semiconductor wafer handling, наш Alumina Ceramic Ring products are fabricated to exceed the rigorous demands of modern industry.

Based on our advanced Cold Isostatic Pressing (СИП) and precision CNC Diamond Grinding capabilities, we deliver an Alumina Ceramic Ring that offers superior dimensional stability, химическая инертность, and exceptional tribological performance compared to metal alternatives.

The JiFeng Alumina Ceramic Ring Advantage

Our product range covers everything from standard flat washers to complex geometries. When you choose a JiFeng Alumina Ceramic Ring, you benefit from:

  • Custom Stepped & Grooved Designs: As seen in our portfolio, we specialize in manufacturing each Alumina Ceramic Ring with stepped shoulders (T-shape), internal grooves, and chamfered edges to fit unique housing assemblies perfectly.

  • Mirror-Like Surface Finish: For sealing applications, surface topography is critical. We achieve flatness measured in Helium Light Bands and surface roughness values as fine as Ra 0.1µm (N3 Grade), ensuring hermetic sealing for gas and liquid systems.

  • Material Purity Options: Choose from 95% Alumina for cost-effective wear protection or 99.5% – 99.8% High-Purity Alumina for applications requiring high dielectric strength (>15 кВ/мм).

Технические характеристики

Material Data Sheet: Sintered Alumina (Al₂O₃)

СвойствоЕдиницаJFA-95 (95% Al₂O₃)JFA-99 (99% Al₂O₃)JFA-995 (99.5% Al₂O₃)Test Standard
Основное приложениеWear Parts / ЭлектрическийХимическая / SealsПолупроводник / Vacuum
Плотностьг/см³ 3.65 3.85 3.90ASTM C373
Water Absorption%0.00 (Impervious)0.000.00ASTM C373
Твердость по Виккерсу (ВН 0.5)ГПа12.516.518.0ASTM E384
изгибная прочность (MOR)МПа300350380ASTM F417
Прочность на сжатиеМПа2,1002,5002,600ASTM C773
Max. Working Temperature°С1,4501,6001,650
Теплопроводность (20°С)Вт/м·К202832ASTM C408
Диэлектрическая прочностькВ/мм101517ASTM D116

Приложения & Industry Solutions

1. Fluid Handling & Pumps (Mechanical Seals)

  • Problem: In slurry pumps or petrochemical valves, sand and corrosive fluids destroy metal seals in days.

  • Solution: JiFeng Alumina Ceramic Rings serve as the stationary seat in mechanical seals. Paired with a Carbon Graphite or Silicon Carbide rotary face, they form a tribological pair that withstands abrasive friction for thousands of hours.

  • Benefit: Reduces pump downtime and maintenance costs by up to 60%.

2. Automotive Water Pumps

  • Application: Our rings are widely used in automotive cooling systems. The material’s high thermal shock resistance and low friction coefficient ensure the water pump operates silently and reliably over the vehicle’s lifespan (150,000+ km).

3. Полупроводник & Vacuum Equipment

  • Application: 99.5% Alumina rings act as insulating spacers и vacuum feedthroughs.

  • Why Alumina? Unlike polymers, alumina does not outgas in high vacuum. Its high dielectric strength isolates high-voltage components effectively, ensuring process purity.

4. Textile & Wire Drawing

  • Application: Eyelets and guide rings.

  • Особенность: Наш “Diamond Polishedsurface finish protects delicate fibers from snagging or breaking, even at high production speeds.

Ready to upgrade your components? Contact JiFeng Ceramics Today for a custom quote on your Alumina Ceramic Ring requirements.

1 квартал: Can you manufacture custom alumina rings with complex geometries like steps or grooves? А: Да, absolutely. Примерно 80% of our production is custom-engineered. We utilize CNC Green Machining (before firing) to create complex features like steps, counterbores, and threads efficiently. For tight tolerances, we perform Diamond Grinding после спекания. Please send your drawings (STEP, IGES, PDF) for a technical evaluation.

2 квартал: How does Alumina compare to Zirconia or Silicon Carbide for seal rings? А:

  • глинозем (Al₂O₃): The most cost-effective solution. Excellent for general wear, коррозия, and electrical insulation. Best for high-volume automotive or appliance seals.

  • Карбид кремния (Карбид кремния): Harder and conducts heat better than alumina. Recommended for applications with extreme thermal shock or dry-running risks.

  • Цирконий (ZrO₂): Extremely tough (crack resistant) but softer than Alumina. Best for applications involving high impact.

  • JiFeng Recommendation: For standard chemical and wear applications, start with Alumina. If thermal failure occurs, upgrade to our SiC rings.

Q3: What are your packaging standards for export? А: We understand ceramics are fragile. We employ a rigorous "Box-in-Box" packaging method. Small precision rings are vacuum-packed on plastic trays to prevent movement. These are placed in inner boxes with foam, which are then floated in a larger outer carton filled with biodegradable peanuts or high-density foam. For heavy shipments, we use fumigation-free wooden crates.

Q4: Do you provide material certification? А: Да. Every shipment from JiFeng Ceramics includes a comprehensive Certificate of Analysis (COA). This document verifies the material chemistry (чистота), density, and dimensional inspection results against your specifications.

We offer industry-leading precision for demanding applications. Below are our verified machining capabilities:

ОсобенностьStandard Industry SpecJifeng Precision Capability
Material Purity95% - 99%

99% - 99.9% (Nano-powder technology)

Roundness / Cylindricity0.01 мм

0.002 мм

Плоскостность0.01 мм

0.001 мм (For thickness < 0.1мм)

Parallelism0.02 мм

0.001 мм

Поверхностная обработка (Ра)Ра 0.8

Ра 0.1 (Mirror Polish)

Min. Hole Diameter1.0 мм

0.2 мм

Min. Thickness0.5 мм

0.1 мм

Note: We support custom dimensions based on your technical drawings (CAD/PDF).

Our Alumina Ceramic Rings are trusted by global clients in critical industries:

  • Fluid Control & Pumps: High-durability Ceramic Plungers и Mechanical Seal Faces for dosing pumps and industrial filling systems (Compatible with CIP-SIP sterilization).

  • Semiconductor Equipment: Точность insulating washers и vacuum chuck components requiring high dielectric strength and cleanliness.

  • Textile Machinery: Wear-resistant eyelets, thread guides, и rollers that withstand high-speed yarn friction without damaging the fiber.

  • Instrumentation: Spacer rings and bushings for analytical devices requiring zero thermal expansion interference.

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