Цзифэн Керамика
Керамика из нитрида кремния (Си₃N₄)
Silicon nitride (Си₃N₄) ceramics are high-performance non-oxide structural ceramics formed by strong covalent bonds between silicon and nitrogen atoms. With high hardness, высокая прочность, excellent fracture toughness, low density and exceptional thermal shock resistance, Si₃N₄ can withstand rapid temperature changes above 1000 °C without cracking. It is widely recognized as one of the toughest and most reliable advanced ceramics for extreme mechanical and thermal environments.
Crystalline forms of Silicon Nitride (Си₃N₄)
Silicon nitride (Си₃N₄) is known to exist in two main crystalline structures: α-Si₃N₄ and β-Si₃N₄, as well as an amorphous phase. Среди них, α-Si₃N₄ is a low-temperature metastable phase, while β-Si₃N₄ is the high-temperature stable phase. These different forms of silicon nitride exhibit significant differences in structure and properties, которые определяют соответствующие области применения.
- α-Si₃N₄ has a trigonal crystal system with a complex, tightly packed structure. It is typically formed during low-temperature synthesis and is metastable at high temperatures. During sintering, α-Si₃N₄ readily transforms into β-Si₃N₄, promoting grain growth and densification. It has a high specific surface area and is often used as a raw material for producing high-performance β-Si₃N₄ ceramics.
β-Si₃N₄ has a hexagonal crystal system with a long columnar, interlocking grain structure. It is the thermodynamically stable phase at high temperatures, featuring high strength, excellent fracture toughness, superior thermal shock resistance, and good oxidation resistance. It is the primary crystalline phase in all high-performance silicon nitride ceramics.
Silicon nitride ceramics, with β-Si₃N₄ as the sole main crystalline phase, possess high strength, high toughness, и превосходная стойкость к термическому удару, making them the preferred material for engine parts, high-speed bearings, and cutting tools.
Преимущества
High strength & прочность: Flexural strength 600–1000 MPa; excellent resistance to mechanical impact.
Superior thermal shock resistance: Withstands ΔT >800 °С; ideal for rapid heating/cooling cycles.
High wear & коррозионная стойкость: Resists most acids, alkalis and oxidation; long service life.
Low density & high-temperature stability: Легкий; maintains strength up to 1200–1300 °C.
Приложения
Engine & автомобильные детали: Turbocharger rotors, седла клапанов, гильзы камеры сгорания.
Bearings & sealing: High-speed bearings, mechanical seal rings, pump components.
Cutting & forming tools: Ceramic cutting inserts, dies, wear-resistant guides.
Полупроводник & аэрокосмический: Wafer carriers, high-temperature jigs, heat exchangers.