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Alumina Blood Separation Ceramic Valve - JiFeng-Keramik

Keramische Ventilkomponenten/

Alumina Blood Separation Ceramic Valve

Alumina Blood Separation Ceramic Valve is precision-sintered from medical-grade high-purity alumina (Al₂O₃ ≥99%). It is specially designed for hematology analyzers, dialysis machines, and in vitro diagnostic (IVD) equipment. The valve body is white and translucent, with mirror-polished surface (Ra ≤ 0.1μm) and built-in multi-channel precision flow paths (min. aperture Φ0.5mm), enabling microliter (μL) level blood separation control. It features zero metal ion precipitation, bodily fluid corrosion resistance (pH 6–8), and anti-protein adsorption. Certified to ISO 13485, it ensures accurate blood testing and long-term sterile operation of equipment.

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  • Technische Spezifikationen

Performance Comparison

ArtikelMetal ValvePlastic ValveAlumina Ceramic Valve
BiosafetyRisk of metal ion (Cr, Ni) leachingRisk of plasticizer/monomer leachingZero leaching, 100% bioinert
Dispensing Accuracy±5μL (error by corrosion)±10μL (error by thermal deformation)±1μL (long-term stable)
Maintenance CostHoch (frequent seal replacement)Niedrig (service life only 6 months)Maintenance-free, life >5 Jahre
SterilizationNot autoclavableDeforms & fails sterilizationWithstands >1000 autoclaving cycles

Core Advantages of Alumina Ceramic Valve

Medical-Grade Safety & Sauberkeit

  • Biocompatibility certified: ISO 10993-5 cytotoxicity test, USP Class VI, safe for long-term blood contact.
  • Anti-protein / blood cell adsorption: surface energy < 30mN/m, reduces biofilm formation, lowers cross-contamination, cleaning efficiency +50%.

High-Precision Separation Control

  • Nano-scale flow channel machining: flow path tolerance ±0.01mm, separation accuracy ±1μL, CV < 2%, meets CLIA standards.
  • Anti-coagulation design: laser micro-textured inner wall (Φ0.1mm), inhibits platelet aggregation, prevents thrombus blockage.

Extreme Haltbarkeit

  • Corrosion resistant & maintenance-free: withstands blood, saline, hypochlorous acid disinfectant; service life 10× stainless steel valves, no lubrication needed.
  • Autoclavable: withstands 134°C autoclaving (>1000 cycles), suitable for reusable medical devices.

 

ParameterSpecification
Materielle ReinheitAl₂O₃ 99% (99.5% toughened type optional)
Flow Channel2/4 channels optional, min. aperture Φ0.5mm
OberflächenrauheitRa ≤ 0.1μm (mirror polished)
Dispensing Accuracy±1μL (10–100μL range)
Pressure Resistance5MPa (dynamic cyclic pressure)
ZertifizierungenISO 13485, FDA 21 CFR Part 820

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