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Semiconductor Ceramic Structural Components -JiFeng Ceramics

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Semiconductor Ceramic Structural Components

  • Material Density: 5.89–6.05 g/cm³ (Y-TZP Zirconia)
  • サイズ範囲: φ0.2 mm to 300 mm, supporting complex geometries and micro-scale features
  • Mechanical Performance: Bending strength ≥ 900 MPa, delivering exceptional structural integrity and wear resistance
  • 認証: ISO 13356 (Medical Implant Standard), ISO 9001 quality system, and FDA compliance for medical-grade applications

  • 製品詳細
  • 技術仕様

Yttria-Stabilized Zirconia (Y-TZP) ceramic structural components and accessories are made from nano-scale zirconia powder via isostatic pressing and high-temperature sintering. With ultra-high strength, extreme environment resistance, biocompatibility and ultra-precision machining capabilities, they are widely used in semiconductor, 医学, new energy, automotive and high-temperature industrial equipment.

Material Properties & 主な利点

Ultra-high strength

Bending strength ≥900MPa, fracture toughness 9.1MPa·m¹ᐟ², 耐摩耗性 >10 times that of metal (GB/T 41500-2022).

極度の耐環境性

Melting point 2715°C, long-term heat resistance 800°C, thermal shock resistance ΔT≥280°C.

Biocompatibility

ISO 13485 / FDA certified, surface roughness Ra≤0.02μm, for artificial joints & sterile valves.

Precision machining

Tolerance ±0.005mm, supports special-shaped parts, micro-holes (≥0.2mm) and complex surfaces.

Key Applications & Solutions

半導体 & Electronics Industry

  • Wafer Chuck: High insulation (dielectric strength ≥18kV/mm), low CTE 6.5×10⁻⁶/°C for lithography.
  • 5G Ceramic Filter: Dielectric constant 26, high-frequency loss ≤0.2dB

Medical & Bioengineering

  • Artificial joints /dental implants: Excellent biocompatibility, service life >20 years.
  • Sterile blood separation valve: CIP/SIP cleanable, GMP compliant.

New Energy & 自動車

  • Lithium battery filling pump: Corrosion-resistant to electrolyte (pH 1–14), flow error ≤0.5%.
  • Fuel injection system: Friction coefficient ≤0.1 for high-pressure nozzles.

High-Temperature Industrial Equipment

  • Turbine blades /furnace temperature sensors: Short-term heat resistance 1400°C.
  • Wear-resistant guides /valves: Hardness HRA88 for sandblasting & chemical pumps.
Parameter Category詳細
Material Property密度: 5.89–6.05 g/cm³
加工精度サイズ: φ0.2mm ~ 300mm
Mechanical PropertyBending strength ≥900MPa
CertificationISO 13356

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